customized motors

Customized Motors Manufacturer in Ahmedabad. Bhavani manufactures customized Single Phase and Three Phase motors with special shafts, flanges, voltage, RPM, torque winding and mounting as per customer drawings. Customized & Special Purpose Motors Bhavani Induction Motors manufactures Customized and Special Purpose Motors for OEM machinery, non-standard replacement requirements and customer-specific industrial applications. Motor power, RPM, voltage, frequency, mounting, shaft and flange dimensions can be developed according to the customer’s drawing and application requirements. Single Phase and Three Phase motors are available in aluminium and cast-iron bodies. Technical Specifications • Product Type: Customized & Special Purpose AC Induction Motor • Power Rating: As per customer requirement • Phase Options: Single Phase and Three Phase • Voltage: As per customer requirement • Frequency: As per customer requirement • Speed/RPM: As per customer requirement • Mounting: Custom mounting as per customer drawing • Shaft: Fully customizable • Flange and PCD: Fully customizable • IEC Frame Range: IEC 63–250M • Body Material: Aluminium and Cast Iron • Enclosure: Selected according to application • IP Protection: IP44/IP55 available • Duty Types: S1, S2, S3 and S4 available • Three Phase Efficiency: IE2 standard; IE3 on request • Insulation: Class F standard; Class H on request • Winding: 100% Copper Winding • Warranty: 12 months against manufacturing defects Customization Options • Special shaft dimensions • Double shaft • Extended shaft • Custom flange dimensions • Custom flange PCD • Custom voltage • Custom frequency • Customized operating RPM • VFD-compatible winding • Application-specific torque winding • Special duty-cycle winding • Double-flange construction • Customer-drawing-based mounting • Class H insulation Applications Bhavani Customized and Special Purpose Motors can be developed for: • OEM machinery • Special industrial machines • Replacement of non-standard motors • Prototype and development projects • Customer-drawing-based applications Final motor suitability and manufacturing feasibility must be confirmed after reviewing the complete technical requirements. Information Required from Customer For evaluation and quotation, the customer should provide: • Motor application • Required power in HP or kW • Single Phase or Three Phase • Required voltage and frequency • Required operating RPM • Duty cycle • Load and torque requirement • Starting requirement • Mounting drawing • Shaft drawing and dimensions • Flange drawing and PCD • IEC frame requirement • Enclosure requirement • IP protection requirement • VFD operating details, if applicable • Existing motor nameplate and photographs for replacement enquiries • Required quantity Development Process 1. Customer shares the application details and drawing. 2. Bhavani reviews technical and manufacturing feasibility. 3. Motor specifications and commercial terms are finalized. 4. Customized motor is manufactured according to the approved details. 5. Motor is tested before dispatch. Key Features • Customer-specific motor design • Single Phase and Three Phase options • 100% copper winding • Aluminium and cast-iron bodies • Custom shaft and flange • Custom voltage, frequency and RPM • VFD-compatible winding available • Special torque and duty-cycle winding • IEC frames from 63 to 250M • 12-month warranty against manufacturing defects Important Technical Note Customized motor manufacturing is subject to technical feasibility. Final power, performance, dimensions, operating conditions and delivery schedule must be approved before production. Customer drawings and specifications should be treated as the final manufacturing reference.